Multidirectional Roller Top Modular Belt Conveyor

The Multidirectional Roller Top Modular Belt Conveyor System is a flexible, high-performance solution for managing complex material flows in logistics, packaging, and manufacturing. It enhances product handling with integrated roller-top modules, enabling precise sorting, orientation, and lateral transfers. The system allows double-speed conveying, where rollers over a fixed surface move items at twice the belt speed—creating gaps, improving thro...

Key Features

360° Multidirectional Movement

Enables smooth lateral shifts, rotation, and alignment at transfer points using omnidirectional ball-top modules.

Roller-Top for Accumulation & Orientation

Supports double-speed spacing, rotation, and orientation of products with minimal drive effort.

High Load Handling with Gentle Contact

Capable of conveying lightweight to mid-weight items up to 10,500 N/m without product damage.

Low Friction & Durable Materials

Built from high-performance polymers (PP, acetal, polyamide) for long life and smooth, quiet operation.

Modular & Scalable Layouts

Easily configurable for straight, curved, and diverging paths with standard bend options (45°–180°).

Smart Control Integration

Supports automation with VFDs, sensors, and PLCs for speed control, jam detection, and on-demand operation.

Functional Capabilities

Double-Speed Conveying

Rollers engaged with a fixed surface move products at twice the belt speed, ideal for creating gaps, improving sortation, and reducing energy consumption.

In-Motion Rotation

Counter-rotating belts beneath the rollers spin products while moving forward—perfect for orientation before palletizing or scanning.

Stationary Rotation

A rotating disc beneath a stopped belt enables precise, controlled rotation for tasks like labelling or inspection.

90° Lateral Transfer (Volume-Based Diversion)

A perpendicular powered belt beneath the rollers allows side transfer without guides, used for sorting, rejecting, or line splitting based on product type or flow logic.

Control & Automation

System Integration

  • The Modular Roller Top Conveyor System can be seamlessly integrated with advanced control and automation platforms for enhanced performance and intelligent material handling.

PLC-Based Control

  • Using Programmable Logic Controllers (PLCs), the system allows precise control of conveyor speed, directional flow, roller activation, and divert sequencing.

WMS / SCADA Interface

  • It can interface with Warehouse Management Systems (WMS) or SCADA for real-time diagnostics, centralized monitoring, and remote operation.

Drive & Sensor Integration

  • Equipped with Variable Frequency Drives (VFDs), start/stop logic, and load detection sensors, the system supports on-demand operation and energy-efficient performance.

Operational Benefits

  • These features enable higher throughput, greater accuracy in parcel routing, and reduced manual oversight in complex sorting environments.

Industry Applications

1

E-commerce & Parcel Logistics

Sorting of polybags, cartons, and shrink-wrapped items with precise routing across multiple destinations.

2

Beverage & Food Packaging Lines

Smooth handling of bottles, trays, and pouches through accumulation and re-orientation zones.

3

Pharmaceutical & FMCG Industries

Gentle handling of packaged goods requiring hygienic material compliance and flexible routing.

4

End-of-Line Automation

Integration with robotic pick-and-place, cartonizers, or palletizers with pre-alignment of products.

Safety & Emergency

Safety Design

  • Safety is integral to the Modular Roller Top Conveyor's design, ensuring secure operation in high-speed, automated environments.

Safety Provisions

  • Emergency stop buttons, side guards, and covered drive mechanisms to prevent accidental contact.

Optional Safety Upgrades

  • Safety-rated PLCs, light curtains, motion detectors, and audio-visual alarms can be incorporated as per operational requirements.

Emergency Shutdown & LOTO

  • Clearly visible emergency stop stations and LOTO (Lockout/Tagout) provisions allow safe, immediate shutdown and maintenance access.

Compliance & Reliability

  • These safety protocols align with global standards, ensuring operator protection and system reliability.

Technical Specification

Enables omni-directional movement with integrated balls/rollers for precise transferring, sorting, merging, and lane diverting, offering VFD-controlled speed, modular design, industrial-grade construction, and automation-ready PLC integration.

Basic Type & Belt

Ball Top Modular Belt Conveyor

Conveyor Type

400 mm to 1500 mm

Conveyor Width

1000 mm to 20,000 mm

Conveyor Length

Modular Plastic Belt with Integrated Activated Balls/Roller

Belt Type

25.4 mm (1 inch) & 50.8 mm (2 inch)

Belt Pitch

Balls, Rollers & Function

Ball-type or Cylinder-type

Balls/Rollers Type

12.5 mm to 50 mm diameter

Roller Size

Motor Driven Roller PVC Belt Conveyor

Roller Activation Mechanism

90° and 180° Product Transfers, Side Shifting & Alignment, Lane Diverting (multi direction)

Conveyor Functionality

Performance

5 to 60 meters per minute (VFD-controlled)

Belt Speed

Up to 125 kg per linear meter

Maximum Load Capacity

Less than 70 dB

Noise Level

Suitable for handling cartons, totes, trays, soft packaging

Product Handling

Structure & Support

Stainless Steel 304 , Aluminum Alloy ,Mild Steel with Powder Coating

Frame & Structure Material

50 mm to 200 mm height

Side Guard Options

Rigid Floor Mounted Adjustable Supports Ceiling Hung (optional) & Mobile Frame (if required)

Support Structure

Diverters & Deflectors, Photoelectric Sensors for Product Detection, Guide Rails & Transfer Plates

Accessories & Add-Ons

Drive & Electrical

End Drive/Center Drive/Multiple Drive Options

Drive Configuration

AC Gear Motor

Drive Type

Standard: 0.37 kW to 3.0 kW (Induction Motor, IP55 Rated)

Motor Specifications

230V AC Single Phase / 415V AC, Three Phase

Power Requirements

Easy Snap-On Modular Belt for Maintenance, Low Lubrication Requirement for Rollers

Maintenance Features

Control, Safety & Options

Operating Temp: 5°C to 50°C (Humidity: Upto 85% RH)

Environmental

Emergency Stop Push Buttons,Overload Protection, Side Guarding

Safety & Protection

PLC-based Control System, HMI Options for Operator Interface

Control & Integration

CE, ISO 9001, OSHA, UL

Compliance Standards

Belt Color & Material, Roller Material, Layout Flexibility

Customization Options

Product Gallery

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Conveyor Sub Systems

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