ZedSort™ Narrow Cross-Belt Sorter is Muvro’s latest answer to sorting problems in tight spaces. It’s a compact linear sorter that packs serious performance into areas where there just isn’t much room to spare — think dark stores, micro-fulfillment centers, urban logistics hubs, or facilities that need to retrofit without expanding their footprint.
Ultra-compact, high-density footprint
Contactless propulsion — practically zero wear and really low maintenance
High-speed, precise sorting
Minimal noise and vibration
Energy efficient
Reliable for non-stop operation
The ZedSort™ runs on two tracks: the top track does the sorting, the bottom one brings carriers back. Each carrier is fitted with a bi-directional cross-belt, so you can discharge parcels left, right, or — if you want — straight ahead. Carriers move smoothly like links in a continuous train, keeping the whole system running fast, stable, and with very little downtime.
Drive Technology: Advanced and Efficient
Hybrid Linear Motion Engine
ZedSort™ mixes mechanical reliability with electromagnetic precision. With Linear Synchronous Motor (LSM) tech, carriers don’t need physical contact to move — electromagnetic fields handle the drive, which keeps everything frictionless and accurate, even at high speeds. For guidance, there’s a plated chain structure and polyurethane guide wheels. These help keep things quiet and reduce friction, which means less maintenance over time.
The Narrow Cross-Belt Sorter is a high-speed automated sorting system designed for e-commerce, logistics, courier, and fulfillment operations. Its modular architecture enables scalable deployments while delivering exceptional sorting accuracy and throughput.
ZS1020_L01_V00 | Muvro (India)
Model & Configuration
5 ~ 50 meters
Track Length
1200 ~ 2400 mm
Loop Height
6,000 ~9,000 parcels/hour
Throughput
1 ~ 1.7 m/s
Loop Speed
> 99.9%
Sorting Accuracy
150x100x10 mm
Min
1500x800x500 mm
Max
100g ~ 40kg
Weight
Supports multi-cart linking
Linking
200mm pitch
Carrier
800 mm & 1000mm
Belt Widths
Bi-directional
Ejection
Large Items , Totes, cartons, poly mailers, jiffy bags, garment bags
Handles
<72 dB
Noise Level
Linear Synchronous
Motor
Real-time encoder feedback
Control
Back infeed system I Infeed conveyors PVC flat belt | auto gapper | Inline design | Smart Sensor-based cart allocation
Infeed System
380~ 480V AC, 3-Phase
Power
DC Busbar
Power Rail
4~ 12 kW based on layout
Motor Load
Cognex/Keyence/Sick
Label Scanner
1D/2D + OCR
Imaging
Muvro high speed weighing machine (configurable)
Weighing
Siemens , Allen Bradley , Beckhoff
PLC
Profinet, EtherCAT, Ethernet/IP
Protocols
SCADA/WCS integration ready
Integration
-10°C ~ +40°C
Temperature
10 ~ 95% RH, non-condensing
Humidity
IP54 standard (upgradeable)
IP Rating
Roller, gravity, or powered chutes | 1-Tier / 2-Tier | Options: Pick-to-Light, Flap Gates, FRP/SS/UHMW
Discharge System
Smart chutes, Gravity, roller, bagging chutes | Tool-less changeover | Mobile frame options for quick access
Chute Configuration
Modular expansion in 5 ~ 50 m segments | Multi-cart setup for long parcels | Mezzanine-compatible structure
Expansion & Modularity
Intractive Dash Board I HMI-based fault alerts | Predictive maintenance | Live diagnostics | Encoder/sensor calibration modes
Diagnostic Tools
Gray RAL-7016, Orange Glossy HGS 2302 ,Custom Branding Available
Color Options
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