Overhead Conveyors - Optimizing Workflows Efficiently

An overhead conveyor is a system that moves materials or goods along tracks mounted above the ground, freeing up floor space. Common in industries like manufacturing and automotive, it uses trolleys to carry items, powered by a drive unit. Overhead conveyors are efficient for handling heavy loads, optimizing workflows, and navigating tight spaces. They can be designed as monorail or loop systems depending on the application.

Key Features at a Glance

Space Efficiency

Utilizes overhead space, freeing up floor space for other processes.

Versatility

Suitable for various materials, weights, and industries.

Continuous Movement

Enables smooth, continuous transport of goods.

Customizable

Can be tailored to specific layouts and requirements.

Durability

Designed to handle heavy loads and harsh environments.

Low Maintenance

Generally, requires minimal upkeep due to robust design.

Industry Applications

1

Automotive

Transporting car parts through assembly lines for efficient manufacturing.

2

Manufacturing

Moving heavy or bulky items through different stages of production, such as in metalworking or furniture manufacturing.

3

Food Processing

Carrying packaged goods or ingredients in food factories, ensuring hygiene and minimizing handling.

4

Retail

Used in dry cleaning or garment stores for hanging clothes and organizing inventory.

5

Warehousing and Distribution

Efficiently moving goods in storage or sorting facilities.

6

Electronics

Moving delicate parts through assembly lines with minimal contact to prevent damage.

7

Pharmaceuticals

Transporting materials in clean room environments while maintaining hygiene standards.

8

Logistics

Handling small packages or items in large distribution centres, streamlining sorting and transportation.

Control & Automation

PLCs (Programmable Logic Controllers)

  • Automate movement, speed, and coordination.

Sensors

  • Detect item positions, blockages, and trigger automatic stops.

VFDs (Variable Frequency Drives)

  • Control motor speed for smooth operation and energy savings.

HMIs (Human-Machine Interfaces)

  • Allow operators to monitor and adjust the system.

Automation Integration

  • Connects with systems like inventory control and production tracking.

Safety Systems

  • Include emergency stops and overload protection.

Data Monitoring

  • Tracks performance for predictive maintenance.

Safety Features

Emergency Stop Buttons

Allow operators to quickly halt the conveyor in case of an emergency.

Overload Protection

Prevents damage to the system by stopping it if it carries too much weight.

Safety Guards and Barriers

Protect workers from moving parts, reducing the risk of injury.

Safety Sensors

Detect obstructions or blockages and automatically stop the system to avoid damage or accidents.

Light Curtains

Use infrared beams to detect when an operator or object is too close to moving parts, triggering an automatic shutdown.

Audible and Visual Alarms

Alert workers to potential issues, such as blockages or malfunctions.

Regular Maintenance

Ensures that all safety systems and components are functioning properly.

Benefits

Maximized Space

By operating overhead, they free up valuable floor space for other activities.

Increased Efficiency

Streamlines material handling, reducing the need for manual labour and speeding up processes.

Improved Safety

Keeps materials off the floor, minimizing clutter and reducing the risk of accidents.

Flexible Layouts

Can be customized to fit complex or restricted spaces, with options for straight, curved, or loop configurations.

Heavy Load Handling

Capable of transporting heavy and bulky items with ease.

Enhanced Productivity

Continuous movement helps maintain a steady flow of materials, improving overall production speeds.

Reduced Wear and Tear

With fewer manual handling steps, items are less likely to be damaged.

Low Operating Costs

Energy-efficient motors and minimal maintenance requirements contribute to cost savings.

Product Gallery

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Conveyor Sub Systems

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